Applications of Oxygen Regulators for different industries

Oxygen regulators which are mainly the valves can control the oxygen flow from the tank to delivery instrument or the outlet. The main applications include medicinal, scuba diving for exploration and sports or industrial purposes. The oxygen regulator valve cuts the high pressure oxygen flow by allowing some amount of controlled gas for reaching the outlet of any instrument.

Considering the case of cutting or welding for industrial applications, the oxygen valve will helps to regulate the oxygen flow up to the torch such that steady flame is produced for cutting. If oxygen is required in scuba equipment and breathing in hospitals, the regulator valve regulates flow as the breathing of high pressure oxygen may be fatal.

The Method

There are continuous and non-continuous oxygen flow regulators for oxygen gas which regulates pressure of oxygen contained in the tank. This uses downstream pressure of gas to regulate it which allows the spring for balancing the force. It’s attached to the valve to enable it close or open as per the gas pressure. The diaphragm when attached to valve system along the spring controls the gas pressure to allow certain gas amount for passing through the instrument.

Function

The oxygen valve regulates the gas pressure but isn’t only the gas flow regulator. The 3 parts mainly include sensing, loading and control mechanism. The loading technique will determine the pressure setting, allowed mainly to pass through the regulator. It’s done on using the pre-tensioned spring. Following is sensing method which senses the pressure amount to set it for adequate delivery to an instrument. It’s mainly the diaphragm attached to the valve and spring system. The key control mechanism allows valve for closing and opening to prevent excessive pressure from passing via delivery instrument.

All this and more features in oxygen regulators, you can now get from JTC Valve Sales, of which attributes include:

• Lightweight body of aluminium with brass core
• Accidental damage reduced due to tight cylinder grip
• Ergonomic Handle
• Designed for 3000 PSI use
• 1.5″ diameter gage high visibility
• Exceeds or meets CGA, FDA & ASTM standard

Utilities

Oxygen regulators essentially regulate the oxygen reaching capacity to the body when put in use for hospital or scuba divers. As known, oxygen life saving gas, consuming high pressure of it may prove dangerous if limit exceeds 2000 PSI. For industrial purposes like cutting or welding, the oxygen regulators drop pressure to 2000 PSI from 14000 PSI to finely execute the welding job.

Type

Oxygen regulators essentially are pressure valves which come under category of special service regulators. These are designed to regulate the oxygen gas pressure from the oxygen tank.

Regulation

JTC Valve Sales takes into consideration the manufacturing regulators for oxygen regulators by North America Compressed Gas Association. It makes the recommendations on size of cylinders, valves and oxygen outlets for compression based upon safety considerations and experience.

Ammonia Valves – How To Install, Handle & Operate Valves Safely

Ammonia, in its various amounts of dilution, is a disastrous element. The anhydrous ammonia is classified as a toxic and dangerous gas for the environment. It can form explosive mixtures upon reaction with air (16-25%) as it is a flammable gas (autoignition temperature 651 °C). Ammonia reacts violently with halogens too. Due to such explosive nature of the gas, it is important to be very cautious about its storage & handling.

Handling Ammonia

• You must be certified to work with anhydrous ammonia.
• While working with ammonia, you must importantly wear goggles, gloves and breathing apparatus.
• It is vital to drain all tanks, piping, and hoses of anhydrous ammonia completely before installing, removing, or repairing any equipment.
• Have sufficient amount of water before working with ammonia.

Installing & Operating Ammonia Valves

• Ensure that the valve is turned off before installation & place it in a direction in relation to the flow.
• Apply a pipe thread sealant to a male pipe thread to be installed into a valve.
• Install the valve into a pipe or hose assembly and tighten it using a wrench.
• Before operating a valve, ensure that it is attached to appropriate piping & also that an appropriate valve is attached to the outside of the valve.
• Turn off any downstream valve that is open to prevent ammonia from spraying into the air.
• Never open the valve partially.
• Never leave the valve open unattended. It must be open only while in use.

Maintaining Ammonia Valves

• Check the valves regularly for any leaks.
• If you observe leaks, try to tighten the valve. If it doesn’t stop, replace with a new valve.
• Constantly observe if any of the valves have worn out and consider replacing the worn out valves at the earliest.

Want to find a high-quality ammonia valve? Check how our website https://www.jtcvalvesales.com/valves/ammonia-gas-cylinder-valves.html and browse through the available valves and its parts – all at one place. JTC Valve Sales incorporates all types of industrial valves and other accessories required for smooth operations of your high-end machines.

Source – https://www.jtcvalvesales.com/blog/how-to-install-handle-operate-ammonium-valves-safely/

Fusible Plugs – An Essential Safety Valve & Pressure Relief Device

Fusible plugs are used to keep the temperature of the fusible metal below its melting point. The fuse plugs operate as a safety valve when abnormal or dangerous temperatures build up in a closed vessel. They have low melting points, making them useful to be used in mechanisms that require high-temperature settings. Due to this characteristic, they are used on some boilers to provide added protection against low water level.

This fluid coupling overheating protection device is a needed component in your industrial set up. Constructed of bronze or brass, the pipe plug has a tapered hole, which is drilled through the length of the valve. It has an even tapered from end to end that is filled with a low melting alloy – mostly consisting of tin. Fusible plugs are of two types:

FIRE-ACTUATED: The boiler plug is an alloy of tin, copper & lead and has a melting point of 6° to 7°. One end of the plug is attached to the tire/hot gases while the other is in contact with water. In case the water level drops below the plug, tin melts and blows out. It will produce a whistling noise to warn the operator that it’s time to replace the plug.

STEAM-ACTUATED: The plug is installed on the end of the pipe outside the drum. The other end of the plug is kept at the lowest permissible water level in the steam drum. The metal in the plug melts at a temperature below that of the steam in the boiler. The water around the plug is at a cooler temperature than that in the boiler as long as the pipe end is below water level. When the water level drops below the open end of the pipe, steam heats the fuse plug, which melts down the tin letting out a warning to the operator.
It is important to maintain the fusible plugs and replace them every year. Do not try to refill the old casings with new tin alloy as this would only harm the material and lead to a dangerous effect. It is advised to always use a new plug.

You have arrived at the right place to search for a new fusible plug. At JTC Valve Sales, https://www.jtcvalvesales.com/ we stock only high-quality valves and their accessories to maintain the specific standards demanded by the industries. You can get in touch with us at 440-346-1259 to discuss the specifications before you purchase.

Source – https://www.jtcvalvesales.com/blog/fusible-plugs-an-essential-safety-valve-pressure-relief-device/

What Type Of Hose Can Be Used For CO2 Transfer

In the earlier times, the hoses manufactured with rubber were designed for hydraulic uses. However, when these hoses were exposed to carbon dioxide, they could not resist deterioration. On inspecting the reason, it was found that there were reinforcing braids and fittings made from carbon steel, which is susceptible to corrosion from the carbonic acid that is formed from a combination of CO2 and moisture. This resulted in developing cracks in the hoses due to cold temperatures associated with the CO2 transfer.

Some time later, stainless steel hoses were introduced. This attempt was better than the previous ones in remaining flexible in the cold but lead to much harder and heavier hoses. Additionally, the corrugation inside the metal hose could trap solid CO2 ice, interrupting the CO2 transfer.

The latest innovation was Polar Hoses, which were specifically built for bulk CO2 transfer. The elastomer used in the manufacturing of these hoses was found to be perfectly compatible with CO2 and low temperatures. This CO2 hose has stainless steel braids and corrosive fittings that offer them durability and strength. Polar hoses are light-weight, flexible and strong pipes, proving to be the best for bulk CO2 transfer.

JTC Valve Sales houses polar hoses that are tested to 675 psig. We offer polar hoses that have corrosion resistant brass end fitting with aluminium crimp collar. All our assemblies carry a 5 to 1 safety factor. We are trusted for our quality products and strict adherence to industry standards. If you wish to buy a polar hose now, please visit https://www.jtcvalvesales.com/transfer-hoses/polar-hose.html or contact us at 440-346-1259. We will be happy to serve you.

Source – https://www.jtcvalvesales.com/blog/what-type-of-hose-can-be-used-for-co2-transfer-the-evolution/

 

Industrial Gas Valves – Are You Looking for valves?

JTC Valve Sales is an authorized re-seller of industrial gas valves. JTC Valve Sales possess years of experience in serving various industries with high-quality, durable, and performance-efficient valves. Valves are critical components in the compressed gas industry and must be properly functions to serve their purpose best.

All valves available on our online store are built with maximum dexterity and are manufactured by trusted and well-known industrial valve manufacturers, like Sherwood and Rego.

We supply a wide variety of valves, including:

• LPG Valves
• Cylinder Valves
• Compressed Natural Gas (CNG) Valves
• Acetylene Valves
• Medical Valves
• And many more…

The valves we offer to our customers can serve almost all segments of the compressed gas industry, as well as chemical, cryogenic, medical, and semi-conductor applications.

JTC carries only valves that comply with all the necessary guidelines and specifications laid out by international valve performance standards, as to prevent them from failing during critical applications.

We are a team of valve technicians, who are well experienced in valve installations and repairs.

For more information regarding our valves, please visit us at: www.jtcvalvesales.com, or call (440)346-1259.

Source – https://www.jtcvalvesales.com/blog/industrial-gas-valves-are-you-looking-for-valves/

Know More about Inertrol Outfit for McGraw Edison Transformer

McGraw Edison Transformer has a history. Max McGrow found a company – ‘McGrow Electric’, which was in the business of installing electricity in houses. Gradually, they
expanded to industrial & commercial buildings and through the years, grew into a manufacturer of electrical products. McGrow Edison Co. was established in 1957, when
McGrow Electric Company acquired Thomas A. Edison. Out of the many electric components manufactured by the company is the McGrow Edison Transformer. Here, we are going to know the details of the Inertrol Outfit that is used in the making of the transformer.

The Inertrol Outfit is an important part of the McGrow Edison Transformer. The Inertrol outfits are 3-stage nitrogen regulators that are designed to maintain oil-
filled transformer atmospheres at 0.5 PSIG. Every inertrol outfit consists of a two-stage regulator that is connected in series to a highly sensitive single-stage
regulator, which maintains the pressure. A built-in third stage regulator provides protection against over-pressurization of the system. Some of the inertrol outfits
have an alarm switch that notifies a customer equipped warning device if the cylinder drops below 300 PSIG.

Key Features of the Inertrol Outfit for McGrow Edison Transformer:

• Heavy-duty aluminium & brass construction offers durability and resists corrosion.
• Pressure adjusting screw helps protect against any tampering by unauthorized professionals.
• Offers maximum inlet pressure of 3000 PSIG.
• A special by-pass valve allows for quick filling of the transformer (4289 series).
• Large diameter diaphragm in the third stage regulator provides precise control of the gas flow.
  To save on online searches for the Inertrol outfit, JTC Valve Sales can help you with the highest quality of this product manufactured by Rego – a leading and trusted
  the manufacturer of the industrial material. We have been in the business of offering quality industrial products at competitive pricing. Contact us at 440-346-1259

Source: https://www.jtcvalvesales.com/blog/know-more-about-inertrol-outfit-for-mcgraw-edison-transformer/

 

How Dust Caps Prevent Connectors from Wearing Out

Looking for the smallest details in the industrial equipment is really crucial. are tiny instruments that are used to protect the pins of connectors when there are no cables attached to the loose end. Made of plastic or metal, these connector caps also shield against electromagnetic interference EMI issues. Many of the metal valve cap  covers come with an attached chain to secure the chassis. The metal chain ensures that the cap is not misplaced when it is disconnected for cable attachment.

Here are some important points to be considered while using dust covers:

• Check whether the dust cap with an environmental protection rating according to the recent industrial standards.
• A metal dust cap is great for protecting the chassis from EMI or noise.
• It is advisable to secure the dust cap to the chassis so that the cap is there the next time it is needed.
• It is important to ensure that the chain is of an appropriate length as a longer chain may cover or prevent access to other connectors.
• In case, the cover is not permanently attached to the connector, leave room on the back panel so that the chain can be attached to the rear panel.
• While inserting the pipe end caps on a ferrule, don’t insert it all the way since small dust particles can accumulate the bottom of the cap.
• The smaller the eyelet or attachment point is, chain attachment point takes up that much less amount of rear panel space.

You need to perform an extensive survey of the kinds of dust covers available as here are different models of rim dust covers depending on the type of gas or liquid flowing through the material. To choose a dust cap with a chain or a plug & chain instrument depends on upon your specific requirements. Knowledgeable experts are the ones you need to consult here. JTC Valve Sales has been industry leaders in the supply of industrial regulators/valves and their accessories. Having more than 24 years experience in serving industry needs, JTC Valve Sales serves its clients in the best possible manner.

Source: https://www.jtcvalvesales.com/blog/how-dust-caps-prevent-connectors-from-wearing-out/

 

All-Purpose Compatible Thread Sealants for Industrial Needs

Sealant tapes are adhesives that act as filler smoothening out surface irregularities or micro abrasions on threads. They possess lubricant qualities that allow the male threaded pipe to be deep turned deeper into female threaded fittings and prevent leakage.

Pipe thread sealants are small accessories making a lot of difference in gas connections. But you need to choose a proper kind of plumbers’ tape for securing your gases and liquids.

AN Threads provide a positive seal that connects rigid metal tubing and flexible hoses that carry fluid.

National Pipe Thread is a US standard for tapered threads used on threaded fittings and pipes.

Although there is no strict rule, we can categorize permanent or semi-permanent joints to identify appropriate applications:

Permanent Joints – The joints that are installed during the rough-in phase of plumbing are permanent joints. Experts suggest tightening PIPE DOPES the threaded connections on the main & zone valves on the gas as well as water distribution systems.

Semi-permanent Joints – These joints are a typically during the final trim-out phase such as shower heads, fixture angle stops, shower arms or any joint which would require general and regular maintenance. Here comes the use of pipe thread sealants/sealant tapes.

What are PTFE tapes?

The plumbing tapes underwent an evolution and double density versions became popular. However, the use of same ‘white’ color for two different thicknesses posed a challenge during inspecting job. Thus, the yellow Teflon tapes were introduced for such applications.

Tape color	Description
Yellow	double density often labeled as “gas tape”
White	should only be used on NPT threads up to 3/8 inch in diameter, can be single or double density
Pink	required on all joints 1/2″ or larger, triple density
Green	Oil Free PTFE tape, required for use on all lines carrying oxygen (i.e. – medical oxygen or welding oxygen lines)

You had been using the sealant tapes for many years. But now, you have a deeper understanding of when to use a kind of pipe sealing tape. Check whether a specific sealant tape is compatible with oxygen or any material that you wish to pass through the thread surrounded by the tape. Oxygen compatible thread sealant tapes are apt for use with oxygen cylinders.

So, if you are interested in purchasing a sealant tape, get it from https://www.jtcvalvesales.com/gas-cylinder-accessories/thread-sealants.html. JTC Valve Sales is a trusted dealer when it comes to industrial equipment. The knowledge and experience of the team help you order just the perfect quantity and type of product that would satisfy your requirements. We don’t wish to burden you with unnecessary purchases.

Source: https://www.jtcvalvesales.com/blog/all-purpose-compatible-thread-sealants-for-industrial-needs/

A Guide to Industrial Valves – Types & Functions

Cylinder Valves are typically the most useful component of any industrial equipment or machine. Thus, it is important to understand their functionality and types in detail. Although these are tiny items, valves control the working of most of the machines. The mechanical device blocks a pipe partially or fully to change the amount of liquid or gas that passes through it. This small but critical function of the valves cannot be neglected as a slight more or less amount of substance released from the valve can lead to hazardous disasters.

Industrial valves regulate the pressure of gas or liquid it releases so that an apt amount is delivered and the best output is delivered. They are often made from plastic or metal and consist of different parts – the stem, the body, bonnet, trim, actuator, and packing. It is essential that all the parts of the valves are strictly adhered to each other at the right places as any defect may lead to serious accidents and even explosions.

Here are some important valves:

Check valves: Check Valves are used to allow a proper flow of air, liquids and steam/condense gases. They are flow sensitive and rely on the line fluid to open or close. Some valves like swing check valves allow automatically close when the pressure decreases and closes fully when the flow reaches to zero. These valves prevent the reverse flow in a piping system.

Gas/Cryo Valves: Specially designed for allowing the flow of cryogenic gases including Oxygen, LNG, and Nitrogen. The cryogenic valves ensure you durability and safety. Sherwood and Rego cryo valves are the best for use. Series LPG valves are popular cryo valves that are used to forklift trucks, engine fuel installations, RVs and over 1000 gallon water capacity tanks.

Gate Valves: These valves can be opened or closed just by lowering the metal gates across them. However, you will have to completely open or close the valve as they may not function properly while partially open.

Needle Valves: Needle valves function precisely and are mostly found in car engines, carburetors, and central heating systems.

Relief Valves: These are tamper resistant valves designed for use with gases not only fluids. The relief valves are used in cryogenic relief containers and vapor line safety relief application.

JTC Valve Sales is a trusted dealer of all types of industrial valves, cluster valves, filler and unloading valves and compressed gas regulators. Our research and knowledge definitely add up value to our products. We understand that industrial products demand high-quality standards and so, adhere to the strictest automated testing processes before displaying products for sale.

In case you have any queries, please contact us at 440-346-1259.

Source: https://www.jtcvalvesales.com/blog/a-guide-to-industrial-valves-types-functions/

 

How to Wrap Industrial Pipes with WRC Approved Teflon Tapes

Teflon adhesive tapes are industry essentials that are used to wrap the threaded ends of pipes (metal or plastic) to prevent any leakage at the joining. These are typically thin tapes used around the threads to foster lubrication during joining of pipes. You must have noticed that many times there are leakages from the thin gap that connect the male and female threads. Teflon tapes successfully fill in the gap between male and female threads and stop water leakages.

The way PTFE Teflon tapes work is not complicated but it is of course, tricky. While screwing, you need to be careful not to unwrap the tape. It is important to hold the plumbing tape in the right direction so as to tighten it every time you rotate the pipes.

Stepwise instructions to use PTFE thread seal tapes:

• The pipe thread tape must be held at the start of pipe threads and wrapped in the opposite direction of the threads.
• Remember to keep the tape flat to avoid tangling.
• Be not too harsh(to prevent through) neither too loose(to avoid tangles) with the sealant tapes
• Continue the process until you reach till the end of pipe thread
• Sometimes, you may require having 2 or 3 layers but not more than that. Though you may use drastically different materials, such as brass, copper or PVC, there will be no need for extra layers.

A simple yet tricky method is easy if practiced in the right way. There are various kinds of Teflon tapes available in the market. Many online stores stock a good number of plumbing tapes manufactured under strict guidelines for industrial purposes. PTFE thread seal tapes have no additives or pigments and can be used on all applications including oil, water, medical, chemical and food processing where there are high non-contamination standards. The tapes can perform best within a temperature range of450°F-550°F.

JTC Valve Sales is one of the reliable sources for all your industrial valves and accessories. You can find high-quality products here and rely on our expert suggestions. Our team of professionals is committed towards the contributing extensively to the industry.

Source: https://www.jtcvalvesales.com/blog/how-to-wrap-industrial-pipes-with-wrc-approved-teflon-tapes/